Abstract: | In general, many processes arc required to produce precision dies and molds, including cutting electrical discharge machining, grinding and polishing. In particular, since cutting with small-diameter tools on current machines is difficult for extra-small precision dies and molds, productivity and precision are extremely low. This research project involved the creation of new machining technology for use of small-diameter tools, and the development of machine tools capable of streamlining the machining processes while maintaining consistent quality, with the ultimate, with the ultimate goal production efficiency of between two to five times for actual machining applications, with efficiency being boosted over tenfold on application most suited to the new technique. |