THERMAL INSULATING MATERIAL WITH HIGH MECHANICAL STRENGTH MADE FROM CLAY BRICK WASTE AND COAL ASH USING THE MICROWAVE ENERGY

LUCIAN PAUNESCU(*1), MARIUS FLORIN DRAGOESCU(1), SORIN MIRCEA AXINTE(1,2)

1. Daily Sourcing & Research SRL, 95-97 Calea Grivitei, sector 1, Bucharest 010705, Romania
2. University “Politehnica” of Bucharest, Faculty of Applied Chemistry and Materials Science, 1-7 Gh. Polizu street, sector 1, Bucharest 011061, Romania
*Corresponding author, email lucianpaunescu16@gmail.com

Abstract

The paper presents the results of experimental research for manufacture a high mechanical strength thermal insulating material using the microwave energy. Clay brick waste (75 - 83 mass %) and coal ash (15 - 23 mass %) as raw material and silicon carbide (2%) as a foaming agent have been used as a powder mixture. The porous product obtained by a sintering/ foaming process at 1115 - 1145 ºC had relatively low density and thermal conductivity (0.50 - 0.68 g/cm3 and 0.078 - 0.095 W/mK, respectively) and high compressive strength (up to 7.5 MPa). This remarkable combination of some physical and mechanical characteristics of the insulating material allows its use in applications involving mechanical stress resistance.

Keywords

aluminosilicate waste clay brick waste coal ash glass-ceramic foam microwave high mechanical strength